Coarse particles (x > 20 µm) must be completely separated from a high-quality polymer dispersion. The difference in density between the particles compared to the fluid is negligible. The dispersion has a viscosity of 1000 mPas (1000 times higher than the viscosity of water) and the coarse particles have a concentration of only 20 ppm. Every sieving process tested for this demanding application failed due to poor results like:
- no satisfying cut point
- excessive product loss
- low throughput rates
- interrupted production and high operating costs by permanently clogged filter
With the BoCross MicroScreen filter the dispersion can be sieved in an economical way with best results like
- cut point at 20 µm
- continuous operation with high throughput rate of 4000 l/h per filter
- extremely low amount of retentate or product loss, resp., of only 0,1 %
- extremely long life time of the specially designed sieves
BoCross MicroScreen Filter XL12
Units installed |
[ - ] |
1 |
Filter area per unit |
[m²] |
12 |
Material |
[ - ] |
1.4571 |
Filter drive power installed |
[kW] |
45 |
Footprint |
[m²] |
13 |
Year of commissioning |
[ - ] |
2003 |
Process and Operation Data
Feed flow |
[kg/h] |
4000 |
Amount of retentate |
[kg/h] |
0.4 |
Coarse particles in feed |
[ppm] |
20 |
Coarse particles in concentrate |
[ppm] |
5,000 |
Coarse particles in filtrate |
[ppm] |
< 5 |
Life time of sieves |
[years] |
> 10 |
Operation pressure |
[bar] |
< 2 |
Product Data
Product |
|
Polyol |
Sieve cut |
[µm] |
20 |
Viscosity |
[mPas] |
1,000 |