The two BoVac Disc Filters L176 with a filtration area of each 176 m² are used in a coal preparation plant in Australia for the filtration of flotation coal concentrate. One disc filter has a foot print of approx. 60 m² and replaces one belt filter with a foot print of 200 m² (50 m x 4 m).
The slurry to be filtered is an ultrafine clean coal slurry (flotation concentrate) with particles of a nominal top size of 300 µm and a nominal feed solids concentration of 38 wt.- %. Each filter has to match varying feed conditions requiring a specific solids throughput of 517 kg/m2/h (nominal) up to 812 kg/m2/h (maximum) with varying feed concentrations ranging from 35 wt.- % to 56 wt.- %
For this performance the filters run with a filter speed of 0.5 rev/min up to 1.7 rev/min. The filters are also capable to match worst case feed conditions with peak feed flow, minimum feed solids concentration and finer particles of 80 % < 130 µm (finer than nominal top size of 300 µm) however on the cost of an increased moisture which then ranges to some 30 wt.- %.
In terms of maintenance the filter requires very little input. The majority of the work is changing the polymer filter cloth. With a typical cloth life time of 6 months, every 1.5 months the cloths on one disc are changed. Apart from re-clothing no further extensive work is required. That's why the BoVac Disc filter has a very high availability of > 98 %.
BoVac Disc Filter L176
Units installed |
[–] |
2 |
Filter area per unit |
[ m² ] |
176 |
Filter speed range |
[ 1/min ] |
0.5 – 3 |
Material of construction |
|
S 235 JR Stainless Steel for filtrate pipes and segments |
Power of filter drive |
[ kW ] |
18.5 |
Foot print incl. receiver & tank |
[ m ] |
9 x 7 |
Year of commissioning |
|
2007 |
Process and Operation Data
Solids throughput |
[ t DS/h ] |
90–145 |
Solids content in feed |
[ wt.- % ] |
35–56 |
Cake moisture content |
[ wt.- % ] |
23–28 |
Time of operation |
[d/a] |
365 |
Cloth lifetime |
[month] |
6 |
Maintenance demand |
[h/a] |
38 |
Availability |
[%] |
> 98 |
Product Data
Product |
|
Flotation coal concentrate |
Particle size |
[ µm ] |
300 (nominal top size) |
Flocculant dosage |
[ g/t DS ] |
30 |
Temperature |
[ °C ] |
25 |